斜筛式干湿分离机利用重力斜筛过滤原理,适合处理含固率较低的畜禽污水,具有无动力消耗、结构简单、运行成本低等优势,是养殖场初级污水处理的理想设备。
不锈钢斜筛式粪便干湿分离机是规模化养殖场处理高含水率粪污(如水冲粪、水泡粪)的高效专用设备,集成重力筛滤、振动分流、螺旋挤压三重分离技术,解决传统设备易堵、处理量小、分离效果差等痛点。新乡市宏吉农业机械有限公司针对猪场、牛场、鸡场等不同养殖场景专项优化,整机适配海内外规模化牧场粪污资源化利用标准。
设备整机(机架、筛网、绞龙、出料槽)均采用加厚 304 不锈钢材质,耐酸碱腐蚀、抗磨损,适配粪污高腐蚀、高湿度环境,使用寿命可达 10 年以上。筛网采用楔形缝隙设计,表面光滑、背面扩缝,排水顺畅不易堵;配备国标铜芯防水电机与智能控制系统,动力强劲、能耗低,支持 10-40m³/h 宽幅处理量,适配不同规模养殖场需求。
工作时,粪污经切割泵提升至斜筛面,通过溢流均匀分布;在重力 + 低频振动作用下,液体快速透网流出,固体被截留并沿斜面下滑至螺旋区;螺旋绞龙对固体进行二次强力挤压,进一步降低含水率。分离后粪渣含水率稳定在50%-60%,呈松散颗粒状,可直接制作有机肥、垫料;液态肥水含固率≤1.5%,可进入沼气池发酵或农田灌溉,实现粪污零排放、资源化循环利用,适配海内外环保养殖合规要求。
产品核心优势
- 三重分离,高效不堵:重力筛滤 + 振动分流 + 螺旋挤压三重分离,处理量 10-40m³/h,楔形筛网自清洁,不易堵塞,适配高粘度、高含水率水泡粪 / 水冲粪。
- 全不锈钢精工,耐用防腐:宏吉整机 304 不锈钢打造,无碳钢部件,耐牛粪 / 猪粪酸碱腐蚀,露天潮湿环境可用,寿命比普通机型延长 4-6 年。
- 低耗节能,运行稳定:重力为主、挤压为辅,能耗比纯螺旋机型降低 30%;低频振动防堵,24 小时连续运行,适配规模化养殖高强度作业。
- 干湿可调,资源化率高:分离后粪渣含水率 50%-60%(可调节),手挤无渗水,直接制肥 / 垫料;液态肥水含固率低,提升沼气产量,降本增收。
- 智能自动,运维简便:PLC 智能控制,液位联动自动启停 + 自动洗网,无需专人值守;结构简易,筛网高压水冲洗即可清洁,维护成本低。
- 跨境定制,适配全球:支持 110V/220V/380V/415V 海外电压,筛网孔径 0.25-2mm 可调;提供 CE/ISO 认证,英文控制柜与手册,适配海外牧场。
适用场景
- 规模化生猪养殖场:适配水泡粪、水冲粪等高含水率猪粪处理,分离后粪渣制有机肥,液态肥水入沼气池。
- 标准化奶牛 / 肉牛牧场:处理高含水率牛粪,粪渣可作牛卧床垫料,减少垫料采购成本,提升牧场卫生。
- 家禽养殖园区:适配蛋鸡、肉鸡、鸭鹅粪便脱水,解决禽类粪便粘性大、难清运问题,降低养殖异味。
- 大型沼气工程:前端预处理沼渣沼液,降低后续处理负荷,提升沼气池产气效率与稳定性。
- 有机肥加工企业:作为前端脱水设备,为有机肥生产线提供合格干料,提升有机肥生产效率与品质。
- 环保养殖项目:适配海内外环保合规牧场,配套粪污处理系统,实现粪污减量化、无害化、资源化。
、常见问题 FAQ
Q1:和普通螺旋分离机相比,斜筛式有什么优势?
A1:斜筛式采用重力 + 振动 + 螺旋挤压三重分离,处理量更大(10-40m³/h)、不易堵塞、能耗更低,特别适合高含水率(≥90%)的水泡粪、水冲粪;普通螺旋机易堵、处理量小、能耗高。
Q2:分离后粪渣含水率能达到多少?
A2:稳定控制在50%-60%,可通过出料调节装置调整干度,满足垫料(50%-55%)或有机肥(55%-60%)不同需求。
Q3:筛网容易堵塞吗?如何清理?
A3:采用楔形自清洁筛网,配合低频振动,不易堵塞;日常启用自动洗网功能,高压水冲洗即可,无需拆机,维护便捷。
Q4:设备可以 24 小时连续运行吗?
A4:可以,全不锈钢防水防尘设计,变频电机适配长时间高负荷运行,核心部件耐磨耐用,可 24 小时连续作业,适配规模化养殖场。
Q5:出口海外可以做电压定制和认证吗?
A5:支持,可定制 110V/220V/380V/415V 多国电压,提供 CE、ISO 等出口认证,配套英文控制柜与操作手册,适配海外牧场合规使用。
The slope screen separator utilizes gravity filtration through an inclined screen, ideal for treating livestock wastewater with low solids content. It offers zero power consumption, simple structure, and low operating costs, making it ideal for primary wastewater treatment.
The stainless steel slope screen manure solid-liquid separator is high-efficiency equipment for large-scale farms to treat high-moisture manure (such as flush manure and lagoon manure). Integrating gravity filtration, vibration diversion and screw extrusion triple separation technology, it solves the pain points of traditional equipment such as easy clogging, small capacity and poor separation effect. Xinxiang Hongji Agricultural Machinery Co., Ltd. optimizes for different breeding scenarios such as pig, cow and chicken farms, meeting global large-scale farm waste recycling standards.
The whole machine (frame, screen, screw, discharge chute) is made of thickened 304 stainless steel, acid and alkali resistant, wear-resistant, adapting to highly corrosive and humid waste environment with service life over 10 years. The wedge-shaped screen has a smooth surface and expanded back gaps, ensuring smooth drainage without clogging. Equipped with national standard copper core waterproof motor and intelligent control system, it delivers strong power with low energy consumption, supporting 10-40m³/h wide processing capacity for different farm scales.
During operation, manure is lifted to the slope screen by a cutting pump and evenly distributed through overflow. Under gravity + low-frequency vibration, liquid quickly passes through the screen, while solids are intercepted and slide down the slope to the screw area. The screw shaft performs secondary strong extrusion on the solids to further reduce moisture content. The moisture content of separated manure cake is stably maintained at 50%-60%, forming loose particles that can be directly used as organic fertilizer or bedding material. Liquid fertilizer has a solid content ≤1.5%, which can be used for biogas fermentation or farm irrigation, realizing zero discharge and resource recycling, complying with global eco-friendly farming regulations.
Product Advantages
- Triple Separation, Efficient & Non-clogging: Gravity filtration + vibration diversion + screw extrusion, 10-40m³/h capacity, self-cleaning wedge screen, ideal for high-viscosity/high-moisture flush/lagoon manure.
- Full Stainless Steel Construction: Hongji 304 stainless steel build (no carbon steel), anti-corrosion to pig/cow dung, suitable for open humid environments, 4-6 years longer life than ordinary models.
- Low Energy Consumption & Stable Operation: Gravity-driven with auxiliary extrusion, 30% lower energy than pure screw models; low-frequency vibration anti-clogging, 24/7 continuous operation for large farms.
- Adjustable Dryness & High Recycling Rate: Manure cake moisture 50%-60% (adjustable), no water seepage, direct fertilizer/bedding; low solid-content liquid fertilizer boosts biogas yield, increasing profits.
- Intelligent Automation & Easy Maintenance: PLC control, liquid-level linked auto start/stop + auto screen washing, no manual attendance; simple structure, screen cleanable by high-pressure water, low maintenance cost.
- Global Customization & Compliance: 110V/220V/380V/415V multi-voltage support, 0.25-2mm adjustable screen; CE/ISO certifications, English control panel/manual for overseas farms.
Application Scenarios
- Large-scale Pig Farms: Treat high-moisture pig manure (lagoon/flush), manure cake for organic fertilizer, liquid fertilizer for biogas digesters.
- Standard Dairy & Beef Cattle Farms: Process high-moisture cow dung, manure cake as cattle bedding, reducing bedding cost and improving ranch hygiene.
- Poultry Farming Parks: Dehydrate chicken, duck and goose manure, solving high viscosity and difficult transportation problems, reducing farming odor.
- Large Biogas Projects: Front-end pretreatment of biogas residue/slurry, reducing subsequent load and improving biogas production efficiency.
- Organic Fertilizer Processing Plants: As front-end dewatering equipment, providing qualified dry material for fertilizer production, improving efficiency and quality.
- Eco-friendly Farming Projects: Suitable for global compliant farms, supporting waste reduction, harmless treatment and resource recycling.
FAQ
Q1: What are the advantages over ordinary screw separators?
A1: Slope screen type adopts gravity+vibration+screw extrusion triple separation, larger capacity (10-40m³/h), non-clogging, lower energy consumption, especially suitable for high-moisture (≥90%) lagoon/flush manure; ordinary screw models are easy to clog, small capacity and high energy consumption.
Q2: What is the moisture content of separated manure cake?
A2: Stably controlled at 50%-60%, dryness adjustable via discharge regulator for bedding (50%-55%) or organic fertilizer (55%-60%) needs.
Q3: Is the screen easy to block? How to clean it?
A3: Wedge self-cleaning screen with low-frequency vibration, not easy to block; daily use auto screen washing function with high-pressure water, no disassembly required, easy maintenance.
Q4: Can the machine run 24 hours continuously?
A4: Yes. Full stainless steel waterproof/dustproof design, variable frequency motor adapts to long-term high-load operation, wear-resistant core parts, supporting 24/7 continuous operation for large-scale farms.
Q5: Can you provide voltage customization and certification for export?
A5: Yes. Support 110V/220V/380V/415V multi-voltage customization, provide CE, ISO and other export certificates, equipped with English control panel and manual for overseas farm compliance.